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A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Responsibilities. /Length 1080
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Not so. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000006556 00000 n
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Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. Benefits of Maintaining Your Ball Valves 0000005451 00000 n
Use in wellhead valves, at pump and compressor, stations and distribution systems. When an ORBIT rising stem ball valve is closed, the core is . 0000199855 00000 n
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Ball Valve sizes 14 in. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. R ]~ V O ] . U C Z g
> ? Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. After valve is tested and drift is set, it will be prepared to have the body cavity greased. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D
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The actions should be smooth without any binding of the stem through full travel. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Trunnion ball valve. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. b. Rt For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. One is located at the stem area and the other seat area, like the picture shown below. %%EOF
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d. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000201542 00000 n
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Wait30 to 40 minutes and cycle valve again. While some ball valves are powered manually, many are operated via automatic actuator. A compressed spring actuates the valve in the other direction. 2.1 The ball valve can be installed with flow in either direction. endobj
Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Installation in the pipe 1. 3.2 With no pressure in the valve, use the following procedure. endstream
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All Rights Reserved. PTFE delta seal. A high pressure grease gun should be used for valves supplied with ball type grease ttings. If there is no physical damage to the seals this will be all that is required. >>
Many existing lubricant fittings have a two-piece body construction. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Qf Ml@DEHb!(`HPb0dFJ|yygs{. Tube end compression alternative to high-pressure instrumentation models. 0000206114 00000 n
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OEM Valves Manufacturers. PTFE lip seal. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. /Names << /Dests 41 0 R>>
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3.1.2.1 Lubricate minimum once a year. 0000196265 00000 n
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Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. This. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
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Main Menu. AD-HOC. endstream
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/Type /Catalog
When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. hUmo6+w Rz*2u [ffS+f}J3Hs+4On;
w. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n
R% ngCK:&2(A[i?d? Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Cameron Valve and Process Systems support, Life Cycle Management for clients. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. /Size 136
<<
The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. /R0 gs For weld end valves, specify I.D. stops to ensure the valve is fully closed. % Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. 0000006548 00000 n
0
Two examples of pneumatic actuated ball valves. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. xref
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Purge valve cleaner from the system after use. 0
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If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. xref
Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000105598 00000 n
ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. HD
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Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). <<
0000197641 00000 n
CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. /L 698989
Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. endobj One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. 0000201245 00000 n
0000109713 00000 n
0000029496 00000 n
/S 780
Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). When ordering %PDF-1.3
If necessary, the ball valves must be cleaned from dirt and dust Ideal for OEM and end-user automated valve applications that require superior, long-term performance. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000143340 00000 n
All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. Quantities. /Info 63 0 R
0000203812 00000 n
Take your time when servicing valves, be patient. 1. 0000200691 00000 n
3.1.2.2. 0000206108 00000 n
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/O 66
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Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. Page 3. 0000029196 00000 n
7. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. 0000100412 00000 n
Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Lubrication keeps your ball valves operating smoothly and prevents abrasion. Open valve with 1 inch opening in bore. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B 2 - Ball Seats B. A ball valve is designed to be used in the fully open or fully closed position. 64 0 obj
Safer one piecefittings reduce the pipeline operators risk of liability. Drilling Choke Panel; Manifold Panel; Gate Valves. Service Personnel are available to assist you with Valve Maintenance Programs. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. Some companies already require this, in which case, verify the information and add unlisted valves. 7#fzT4|Yyo{>=j xB,d} 0000206594 00000 n
Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. If blockage occurs the needle will not drop. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj
qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! %PDF-1.3
Who We Are Menu Toggle. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. endstream
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Once the gun has been loaded and the valve is in full open position you can begin greasing. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 0000003008 00000 n
Orbit Valves and Actuators are designed to require a minimum amount of maintenance. /T 697585
%
0000113324 00000 n
>>
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4 $DPr;ta8:o T- While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely.
Most of goods are exported to USA, Europe and Asia. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
EL>x.h%4&J;tp (cVHaIUF?24=! It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. When attempting to seal a valve, if leakage persists, check the valve. Gemini Valve 2023. DO NOT exceed 3,000 PSI injectionpressure. endstream
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Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. 0000013404 00000 n
10. Lube should be injected at a steady pace. >>
Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000201527 00000 n
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Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. endstream
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!B<5> Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Image Legend Downloads: Model F/FC On gear operated valves, . 0000000017 00000 n
One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. Cameron/Navco B2 C.S. Every 1000 cycles if the valve is operated more than ten times a day. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. /E 233495
In such applications proper preventative measures can significantly extend the life of your ball valves. Developed for the commisioning of new ball valves. Cameron/Grove B4 B5 & B7 Side Entry Ball. /T 699934
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*k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V
_7oO?7u @ . Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the Valves for oxygen use are also marked with "free of oil and grease". Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. 0000207524 00000 n
Products: Actuator - Direct Gas Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 0000003573 00000 n
0000195439 00000 n
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Valve Components . 1537 Grafton Road . Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. 0000201259 00000 n
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Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN However, ball valve lifespan can be influenced by a variety of other factors. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000198479 00000 n
/Form Do valves at all times, and, ultimately, require less lubricant. %%EOF
Have your valves checked by a skilled inspector on a routine basis. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. 10,000 to 15,000 PSI. The handle allows you to control grease and flush flow into the valve. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. /Info 63 0 R
George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000001770 00000 n
Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 1/`ZF(84v 0000204937 00000 n
View catalogue. Seal kits are available for Balon Series "LM" and "LS" ball valves.
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