That shut down occurs when the generator is overheating. We also have other RV parts from the mo 50 KW ONAN DIESEL GENERATOR / 1800 RPM: CUMMINS DIESEL ENGINE 4 CLY: MOUNTED ON BASE FUEL TANK APPROX 100 GAL CAP: 437 HOURS ON METER AT TIME OF LISTING: LOOKS AND RUNS LIKE NEAR NEW: 3 PHASE ALSO SINGLE PHASE AVAILABLE: 12 LEAD RECONNECTABL ONAN 45 KW DIESEL GENERATOR: 1 AND 3 PHASE: 120/240 -- 277/480 ALSO MULTIPLE VOLTAGES: PRICE $5900 OBO: Please Call 5O3-284-1156 .. No Text Please: CAME FROM A GOVERNEMENT AGENCY: 1290 HOURS ON METER AT TIME OF LISTING (LOAD BANKE Onan 7500 Diesel Generator - $3750 (Meridian), 7500 Onan Quiet Diesel Generator - $8500 (Lobeco, SC), 50 KW ONAN CUMMINS DIESEL GENERATOR 3 PHASE ALSO SINGLE PHASE: - $18,800 (OBO Portland, OR), ONAN 45KW DIESEL GENERATOR: 120/240 -- 277/480 1 AND 3 PHASE: - $5,900 (OBO Portland, OR). That said, as is the case with any other appliance, Cummins RV generators can develop issues over time. Onan generators have a number of built-in safety features. Luckily, most Onan RV generator issues can be resolved, and some of these problems are simple enough that the average handyman can fix them. Sounds like a poor ground connection somewhere. But before I decided to do this myself I checked with a RV dealership and was given a ballpark price of $1000 just for labor. Do your research before you bring in your RV for service. What if you dont have the manual? Whether youre considering a "workaction", or wa, A road trip with friends is a fun way to explore i, Another incredible year of memories, travels, and, Happy New Year! Total:2,457 (members:14, guests:2,443), Elkhart Lake, WI for the summer. My BIL has a 2005 Imperial with a 10K Onan generator. ONAN 300-1540: Power Regulator Board: Repair . Begin by checking the fuel level. If you take it out of the RV and use it to provide backup power for your home, the warranty is two years at most. Unfortunately the RV burnt to the ground due to an oil leak in the engine compartment, however the front portion where the generator was housed was not destroyed. I didn't bypass the solenoid .I pulled the normal signal wire off the solenoid spade and connected momentarily an external battery to the solenoid spade. Theyre, Youre likely going to want an RV generator when youre. Thats why you now see products listed as Cummins Onan or Cummins part number Onan. To prevent this from happening, run the generator dry, or you make it a practice to add fuel stabilizer. However, they also make portable generators, especially those that go in RVs. Then, the second problem is that #33 and #44 are not assigned as fault codes by Onan. The units built up to around the late1990's used brushes on the pickup of the 110 volt Alternator and they do wear out over time. Generator Detail Design: Onan, permanent magnet Insulation System: Class H Exciter System: None They should be able to pinpoint your problem over the phone - maybe. The driven 12v solenoid wire had vibrated out of its connector crimp. Begin by checking the fuel level. For example, you may be able to run the air conditioner at full blast and the refrigerator at the same time but not the microwave, too. Even the error codes for older and rare Onan generators can be looked up on that site. As for as the original problem of missing power on one leg you mention brushes wearing out, is this something that I can inspect/check on my own or will it require dealer service? Know how much power the generator can supply and the load everything youre running in the RV will draw. For example, switch to propane if the gas tank is getting low. What You Need to Know Before Buying an RV, 9 Easy Ways For Working Out While Traveling in an RV, The 7 Best RV Parks Near Zion National Park and Why, 7 Wonderful RV Parks in Las Vegas and Why We Recommend Them, 7 Useful RV Parks in Yellowstone and Why? Generator Control Board: Repair: Call for price: ONAN 300-2812 REV C: 24 Volt Engine Control Card . While there can be several causes for this condition, the most frequent cause is a failed temperature sensor. Ordered all the thermostat parts from ebay, all OEM Onan parts for about $80, ordered the glow plugs from ebay as well, all OEM Onan plugs as well for what I thought was a WHOPPING price of about $150. Quick replacement of my 7.5K diesel genset glow plugs.Glow plugs I used from eBay.http://www.ebay.com/itm/321525063720?_trksid=p2057872.m2749.l2649&ssPageN. Every other time (every four years) we also replace the thermostat. If you have a Cummins Onan RV Generator, you are one lucky camper. around 4 pm and looks like it didn't take. Those solenoids are very rugged and reliable, rarely fail. Rich thanks so much for the help, these forums are worth real money. Another issue is the application. After than it is a bunch of wires leading into the electrical panel, everything I could get to easily checked out. Find out what the warranty will be from the supplier. 500 lbs . From the Onan Operator's Manual: First-Level Fault Codes: The genset controller provides extensive diagnostics by causing the status indicator light on the Control Switch to blink in a coded fashion. For example, issues that make a generator run rough could be deal with temporarily, but the long-term damage will destroy the generator. For example, some Onan generators can run off both gasoline and liquid propane. RVshare Respectful Community Policy Copyright 2022 RVshare.com SMOKSTAK is a Registered Trade Mark in the U.S. remove t-stat from top of engine & remove coolant below sensor hole. Onan 7500 Diesel problem. Wish I had enough picture attachment space left for a sight you do not want to see under the J Box cover. (Note: On the 6-kilowatt and 8-kilowatt Cummins Onan QD generators, the oil is checked via the dipstick near the stop/start switch.) Mod: 7.5HDKAJ11451F S/N: K990 017304 in 2000 Beaver motorhome I recently had ans issue where it wouldn't crank at all so I took the front cover off and noticed a broken wire. Well lets try this again. There was no damage to the inside, only some external wires were melted, they were replaced. . There are several reasons why this would be happening. Were the outside temps real high those days? JavaScript is disabled. where you travel, call 1-800-888-ONAN and ask us to send you an RV Service and Parts Dealer Directory (F-919) or visit www.onan.com. You are using an out of date browser. Another is the low oil cut-off. Here's the general procedure for. If your able to bypass the solenoid and get the engine to crank the issue is with the solenoid or the wires going to it. Please review all product specs prior to purchase." For Additional Models - Please Call Us @ 1-800-800-3317 The 7500 Quiet Diesel generator uses an Inverter/Control Board that monitors almost all your generator electronics. RV Quiet Diesel 7500/8000 GenSet RV GenSet Dramatically Lower Noise, Vibration, Harshness (NVH) Up to 15 dB(A) Quieter Than Other RV Diesel-Powered Generators Load-Matching, Variable Speed Operation Improves Low-Load Quietness . And consider carrying extra propane tanks in addition to gas cans. Special sound-controlling housing encloses cooling system and muffler. If the generator is cutting off, check the oil levels. JavaScript is disabled. While that adds to the cost of your maintenance routine, it is a necessity because Onan generators are designed to run smoothly on high quality intakes. Other things to try include replacing the spark plugs and filters, running carb cleaner through the system, replacing the voltage regulator slip rings, and checking the circuit breaker on the back of the unit. Then you need to move on to the oil and fuel supplies to make sure they are clear and full. Onan 7500 Quiet Diesel Generator Manual Troubleshooting When people should go to the books stores, search inauguration by shop, shelf by shelf, it is in point of fact problematic. And verify that the RV shop is experienced working with Onan Cummins generators. Or perhaps you're looking for an Onan Generator Fuel Pump that goes the extra mile? Copyright 2000-2020 by, ---------- Post added at 12:30 AM ---------- Previous post was at 12:09 AM ----------, ---------- Post added at 12:49 AM ---------- Previous post was at 12:43 AM ----------, ---------- Post added at 01:09 AM ---------- Previous post was at 01:06 AM ----------. S8M 5303 built in 1969, converted in 2000, Bus Topics ( click here for quick start! You can avoid problems by making sure the oil tank is full. Well I heard back on the overheating 7.5 Quiet Diesel in a 2004 Spartan . Older Onan boards allow reset of the alarm functions and a lamp test by pressing the pushbutton on the circuit board. So after some research I determined it was the coolant sensor was bad. 169.95. Contact Us. Does anyone know what the governor actuator does and will that prevent an engine crank? The J Box if often located on the firewall above the generator or in the area. Replacing the fuel filter on gas and diesel generators is a bit of a chore and requires few tools, first you need to clamp the fuel . Their generators are typically compact and relatively quiet. They often sell generators in portable shells that protect them while muffling the sounds it makes. 7500 onan quiet diesel in a '98 American Eagle. Cummins Onan QD 7500 - 7.5HDKAT41934 - 7500 Watt Quiet Diesel Commercial Mobile Generator (120V 35A) Product Video Disclaimer: "PED is not responsible for any variances from the product in this video and the item you purchase. 1-Battery Tender is good. The breaker obviously went totally bad when I was dealing with the lack of power so that created the no power at all issue. Maximize the performance and life of your generator Onan generators are known for their high quality and dependable performance. For sale used Onan 7.5 Quiet Diesel generator. it takes a lot longer to prep the whole thing than it will to drill. I went ahead and changed the fuel filter and air filter hoping for an easy fix but the same problem exists. Gardening Mall New 140-2897 Generator Air Filter for Onan Replaces for QD HQD HDKAJ HDKAK HDKAH Product Description & Features: Fits For Quiet Diesel QD, Cummins Onan 1855835 Oil Filter Product Description & Features: Country Of Origin: China Item Package Weight:0.3 Pounds Package Dimensions :8.991 Cm L X 9.194 Cm, Cummins Onan (300-5332 Remote Switch and Hour Meter Product Description & Features: Cummins SWITCH and HOURMETER For use with gasoline and LPG generators Features, YTX9-BS Battery Replacement for PTX9BS Predator Generator (8750 watt) Product Description & Features: YTX9-BS is a 12V 8AH 135 Cold Cranking Amps (CCA) Sealed Lead, E11015 Car Electric Fuel Pump Compatible with Cummins 149-2620 A029F887 A047N929 HGJAB HGJAC Airtex E11015 GMB 596-1160 Herko RV008, Fits Onan 5500 5.5KW Gas Generator, E11015 Car Electric Fuel Pump for CumminsA029F887 A047N929 149-2620 HGJAB HGJAC Airtex E11015 GMB 596-1160 Herko RV008, Fits Onan 5500 5.5KW Gas Generator Marquis Gold, LF3591 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for Onan Cummins 149-2620 A029F887, GENERATOR PARTS SPECIALISTS Tune Up Kit Cummins Onan Diesel HDKAJ, HDKAK, HDKAT With Onamax Oil for specs A K Product Description & Features: This, Firman 1201 50 Amp Parallel Kit for Inverter Generators, Black Product Description & Features: Brand: Firman Manufacturer: Firman *** Estimated Price: $74.99 + CLICK, ML18-12 12V 18 AH SLA Battery Mighty Max Battery Brand Product Product Description & Features: Ml18-12 Sla Is A 12V 18Ah Sealed Lead Acid, Electric Fuel Pump for Onan 5500 RV Generator Genset Emerald Plus Motor Set 5000kg Replaces for Airtex E11009 149-2331-03 149-2331 Product Description & Features: Flow, E11007 Car Electric Fuel Pump for Airtex A029F889 149-2311 149-2311-02 149-2311-01 149231101, Onan 4000 4Kw Gas RV Cummins Generator Microlite MicroQuiet Product Description & Features:, HIFROM Air Filter replacement for Onan 140-2897 1402897 Replaces replacement for Quiet Diesel QD HDKAJ HDKAK HDKAH HQD HQDPA HQDPC Generator Air Cleaner Product Description, Arpisziv Oil Filter 122-0833 Fit For Cummins Onan 6000 8000 7500 RV QD Generator Kubota G2 G3 Rep185-5409(2 Pack) Product Description & Features: Pacakge Include:2*Oil, TGauto Replacement for Cummins Onan 140-2897 Air Filter fit QD HQD HDKAJ HDKAK HDKAH Generator Air Cleaner Product Description & Features: Replaces OEM Part Numbers:, Cummins Onan (155-2174 (X) Exhaust Hanger Product Description & Features: Cummins EXHAUST HANGER Fits 1-1/2 Inch Outer Diameter exhaust tailpipe Brand: Cummins Onan Manufacturer: Cummins, TENOMAL 140-2897 Air Filter Replace Cummins Onan 140-2897 1402897 PA5658 83697 AF27906 LAF5978 CA11094 49697 Fits Onan RV Generators Quiet Diesel QD HDKAJ HDKAK HDKAH, WEN 55201 Magnetic Oil Dipstick for Inverter Generators (compatible with WEN, Yamaha, Predator) Product Description & Features: Preserve your inverter generator by keeping metal out, 149-2513 1492513 Fuel Filter Replacement for RV Generator HDKCB HDCAA HDCAB HDKAJ HDKAK HDKBA HDKAH HDKCA Quiet Diesel Replaces 25010487 BF-806 33063 PF-888 FF236 High, Wide selection & discount prices on Onan Generator Parts, Gardening Mall New 140-2897 Generator Air Filter for Onan Replaces for QD HQD HDKAJ HDKAK HDKAH, Cummins Onan (300-5332 Remote Switch and Hour Meter, YTX9-BS Battery Replacement for PTX9BS Predator Generator (8750 watt), E11015 Car Electric Fuel Pump Compatible with Cummins 149-2620 A029F887 A047N929 HGJAB HGJAC Airtex E11015 GMB 596-1160 Herko RV008, Fits Onan 5500 5.5KW Gas Generator Marquis Gold Rialta RV 5500 EVAP, E11015 Car Electric Fuel Pump for CumminsA029F887 A047N929 149-2620 HGJAB HGJAC Airtex E11015 GMB 596-1160 Herko RV008, Fits Onan 5500 5.5KW Gas Generator Marquis Gold Rialta RV 5500 EVAP Motor, LF3591 Fleetguard Lube Spin-On, Cummins Onan 122-0833 (Pack of 2), Mobil 1 M1-110A Extended Performance Oil Filter, 149-2620 Electrical Fuel Pump A029F887 A047N929 Compatible for Onan Cummins, sthus Universal 7 Gallon Generator Gas Fuel Tank Valve Chrome Cap 26.5 Liter 6500W USA Fit EC6500, New Electrical Fuel Pump for Onan Cummins 149-2620 A029F887 A047N929, GENERATOR PARTS SPECIALISTS Tune Up Kit Cummins Onan Diesel HDKAJ, HDKAK, HDKAT With Onamax Oil for specs A K, Firman 1201 50 Amp Parallel Kit for Inverter Generators, Black, ML18-12 12V 18 AH SLA Battery Mighty Max Battery Brand Product, Electric Fuel Pump for Onan 5500 RV Generator Genset Emerald Plus Motor Set 5000kg Replaces for Airtex E11009 149-2331-03 149-2331, E11007 Car Electric Fuel Pump for Airtex A029F889 149-2311 149-2311-02 149-2311-01 149231101, Onan 4000 4Kw Gas RV Cummins Generator Microlite MicroQuiet, HIFROM Air Filter replacement for Onan 140-2897 1402897 Replaces replacement for Quiet Diesel QD HDKAJ HDKAK HDKAH HQD HQDPA HQDPC Generator Air Cleaner, Arpisziv Oil Filter 122-0833 Fit For Cummins Onan 6000 8000 7500 RV QD Generator Kubota G2 G3 Rep185-5409(2 Pack), TGauto Replacement for Cummins Onan 140-2897 Air Filter fit QD HQD HDKAJ HDKAK HDKAH Generator Air 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One of the causes for this code is that the overheat sensor may be malfunctioning. Location: Havertown, United States. When you mention resetting the 35 amp circuit breaker. 7500 onan quiet diesel in a '98 American Eagle. $. Cummins Onan QD 7500 - 7.5HDKAT41934 - 7500 Watt Quiet Diesel Commercial Mobile Generator. Also, the message wont be received when the code is missing from the error code lists. Onan is one of the top selling generator brands in the United States. Onan generators have a number of built-in safety features. This means that you may have to search for the Onan part number in the Cummins inventory listed on a website. If this is your problem, you will find this video most helpful. Sometimes a generator simply cannot be repaired, or cant be fixed for a reasonable price anyway. This is why we present the ebook compilations in this website. If you are not sure what all the fault codes mean or have lost the owners manual, etc., then click onOnan Generator fault codes. Replace your old failing generator in your RV or use as a backup power source on the farm/ranch. Again, look to wiring connections. 2. If you put an RV generator in your shed and use it as a backup power source, it will then have the two year non-RV warranty in place if it applies at all. I done it completely by myself and although it was a little time consuming (about 5 hours start to finish) I was able to successfully make the repairs and reinstall it back in the RV and fire it right up. Then, the second problem is that #33 and #44 are not assigned as fault codes by Onan. Unfortunately the RV burnt to the ground due to an oil leak in the engine compartment, however the front portion where the generator was housed was not destroyed. I did find a 1/4 socket that appeard to be left in the sealed unit from the factory! I've checked all of the fuses (3-underneath the inspection panel) and fuses at the battery relays. If youre running it nearly all day every day, that means youve blown through the warranty in a year. This makes troubleshooting a little bit more difficult. My original problem was that the rear A/C was not working on the generator, but was working on shore power. Need the model number AND The spec letter, the letter at the end of the model number. Did they show you how to clear the code? Hello guys! ), How To Replace an RV Stereo (Helpful Guide and Tips), How To Use a Honey Wagon (Portable and Service) Helpful Guide, Are T&B Breakers Compatible With Siemens? Here's what I've tried so far: Terry, Thanks, I did remove the top cover and could not see the back side of the 12V terminal connections (to check for corrosion) due to access restictions. Compatibility Guide. . My original problem was that the rear A/C was not working on the generator, but was working on shore power. Fixing Onan Generator Fault Code 33 (What Does It Mean? This is a bit difficult to get done as first, there is a little confusion about what the blinking lights mean. If the generator is cutting off, check the oil levels. Onan warranties depend on the application. That is aside from the fact that Onan generators are often built into the RV by the manufacturer. If the safety feature trips and the generator is giving you an error code, look it up before assuming that resetting the generator is all you need to do. Finally, many newer models of Onan diesel RV generators also have fault codes that appear on the display of the unit. I have a 7500 Onan diesel generator that runs for a minute and shuts down with a high coolant temperature fault code, but the coolant level is good and nothing feels hot, just warm. Weve found that PPL Motorhomes is a great place to go for these. If these two solutions do not help you should start troubleshooting other problems. The issue with the circuit breaker was that it would just not reset and actually a couple of times before it took a couple of try's before it would re-set. hdkaj 11451d with only 610 hours. Unfortunately, replacement generators are super expensive. When you do not understand the code, have a list of codes ready to help you. I'm a 37-years-old author, traveler, writer, blogger, and a camper. Buy It Now. I also have this generator, it has been fault free for over 2100 Hrs., lesson learned, ALWAYS remove all loads BEFORE shutting the gen. off, it gets really expensive when you blow the built in inverter.>>>Dan, We need the secondary fault codes. You are using an out of date browser. Then, the ECM system which heats the glow plugs that help the engine to start, may not be heating those glow plugs. Do not use this link to ask for help with RV-related issues; Ask those questions in one of our forums. That seems to be normal for Onan generators. Then you can go to www.cumminsonan.com and look up the error codes. now I get 3 blinks on the switch ca . Central Virginia gumpy Some Assembly Required Hero Member Al has contributed many blogs to RVshare, focusing on finding the best parts and accessories for your RV. Even if that number is missing from error code lists. The best way to maintain that performance is by using genuine parts. That is 60 decibels of noise or less at a distance of fifty feet. Hamiltonbobs Premium Quality Oil Pan Gasket Made for IH International. There are a lot of reasons to travel on your own. And it allows you to switch to another fuel source to see if the root cause of it shutting down is a low gas level. In these cases, purchasing a replacement generator is the best course of action. And dont try to turn on too many things at once, since that can cause surges that trip the safety measures like the over-voltage protection. Take the part you got removed and use it for size up. And know that the generator will shut down if the gas gauge is around one quarter. As for as the original problem of missing power on one leg you mention brushes wearing out, is this something that I can inspect/check on myown or will it require dealer service? Make sure all of your connections are clean. Read the post on this link and see if some of the information is close to what you have. Replacing it may be your only solution. Will try that test. Check the starter solenoid with an ohm meter. With only 600 plus hrs on the Generator, I would look for loose connection issue outside the generator. Fortunately, the #33 code seems to be the standard overheat warning for all Onan generators including this model. How many ohms would I expect. These generators pull fuel from the motorhome tank through a tube. My generator decided not to crank the starter motor. Often, this tube is not quite long enough to pull fuel through once the tank is below tank. The RV was a lemon but the generator was the best part. They generally have fuel filters. If you did use cheap gas or the wrong fuel, clean everything immediately to avoid problems. It displays an error code 46 which the manual says is low voltage. But the message will not be received if the owner does not understand the blink and pause system. The Onan Quiet Diesel 7500 generator in our 2005 Vectra stopped working and won't start. The reason for that omission is that the problem is an uncontrolled shutdown. This means you should turn on the RV generator before you turn on the roof-top AC to avoid tripping electrical safeties. Dont put old gas or watery gas in your generator. For example, you can find units that can power one or two air conditioners. on your generator for the group ? One of these is the fuel cut-off switch so you dont use all your gas running power though it would leave you stranded on the side of the road. High temp code, however the coolant was cool as a cucumber when I checked it after several restarts and shutdowns. I have this same Onan generator in my bus. Unfortunately, error codes are not always using the best method to communicate what is wrong. The solenoid pulled in the starter contacts and the engine cranked. Onan generators are among the smartest on the market. Fixing Onan 7500 Quiet Diesel Generator Fault Code 33. That said, purchasing used Onan RV generator parts from eBay is a great way to save some money, making it the ideal solution for those on a budget. Place rag below sensor hole. Why yes, Mr. Forest Ranger, we are allowed to run the generator in our RV while were parked in sensitive national parks, because we know it cant accidentally spark a wildfire. Mine is an HDKAK so it is a little different. The 7000 watt Onan RV generators may seem like they can run everything in the RV, but you can cause it to trip safeties if you try to do too much. Generator would die after running approx 2-3 minutes but would start right back up and die again, over and over. Replaced the control board on the generator which wasn't the problem so i ended up replacing the voltage regulator instead and cleaned the carburetor hoping . This is my 2004 38N Fleetwood Bounder with quiet diesel Onan generator. Do you have a dual fuel generator in your RV? I did see a another smaller fuse holder in the wiring behind the circuit breaker but have not checked it yet. Onan generators for RVs have a low oil shutoff that could be causing problems. Should State Residents Get 1st Shot At State Run Campground Reservations. Model 7.5HDKAJ11451H S/N G020388776. Onan 7500 Generator in my motorhome was shutting down about every minute or so and showing a fault code of 1 blink indicating an over temperature condition. With a bit of digging, you should be able to find a decent deal, so you can fully enjoy camping once again. Such use If the connections are good and tight, then check the connections inside the generator, then look at and check the connections at the transfer switch used to switch from shore power to generator power. Onan itself is known for high quality generators. First, that is not a governor actuator, it is a fuel shut off solenoid. Luckily, most small engine repair shops can work on these units. Do you have to reprime it to restart it? Onan generators dont have the same peak load / surge capacity as some inverter generators. Prefer to do the work yourself? In most cases, your Onan generator is USDA Forest Service Approved. Air Filter Clogging For proper functioning of the Onan generator, the equipment demands a fair amount of airflow. Another is the low oil cut-off. Computer-controlled variable speed operation matches engine speed to load demand, minimizing noise level.
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